GOAL OF THE TRAINING:
To acquaint value stream maangement system with participants, which can help them to handle the developments in a systematic development program derived from strategy, so the effectiveness of implementation of Lean Management and Kaizen and the sustainability of results can be substantially improved.
RECOMMENDED FOR:
We especially recommended for those top managers, who actively participating in Lean implementation (Production managers, Logistics managers, Quality managers, Lean managers, Process managers, Lean and Kaizen coodinators).
In case of a larger number of employees, the training can also be ordered as outsourced to the company. If required, request our customized offer at the kepzes@kvalikon.hu email address.
- History of Lean Management and TPS
- Lean versus traditional production system
- Value-added approach
- Lean principles (5 principles)
- Pull system, JIT
- JIDOKA, 0 defect conception
- KAIZEN
- Involving employees
- Stable operation
- Value (VA, NVA)
- 7 MUDA, losses
- Value Stream
- Continuous material- and information flow
- Takt time (customer pace) identification
- Harmony of goals
- PQCDSM criteria
- Breakdown of the strategy to value stream goals (Hoshin Kanri)
- Determination of value stream develeopment goals
- Measurements and indicators: volumen, time and quality
- Effectiveness and efficiency
SIMULATION GAME - Lean versus traditional operation
- What is the value, added value?
- What is value stream? How can we create value streams?
- Value stream (material- and information flow) mapping
- Responsibilities and powers in value stream
- Value added (VA)
- Creating value stream map
- Product families and value streams identification
- PQ-PR analysis
- Process walk
- Data collection, validation
- Present value streams (system) analysis and evaluation
- Reporting, drafting development proposals
- Reviewing value stream analysis results
- Value stream map analysis
- Planning a future value stream map
- Composing Kaizen action program and improvement conception for establishing a value stream with higher efficiency
- Balancing
- Cell production
- Cell planning elements
CASE STUDY
- Future value stream mapping
- Practice
- Value loops creation
- Create a feasible, high-level plan for the future status
- Value stream management principles
- Create a detailed intervention plan
- Kaizen workshops (imporve value streams)
- Kaizen workshop’ steps
- Value stream-oriented organization
- Value Stream manager
- Operative mechanisms
- Context of value stream control and financial results
- Difference between value stream- and sub-process based improvement, development initiatives’ avoidable spills
- Value stream mapping with software support
- Value stream simulation, improvement scenarios’ examination
- Steps of value stream management implementation
- Conditions of value stream management implementation
Exam