JIT kanban

GOAL OF THE TRAINING:

Participants will learn and understand the difference between push and pull-based production or service and the importance of Lean Management. Understand the elements of just in time production (JIT), the concept and calculation of takt time, and its role in achieving low and optional stock level and also the Kanban system and its types. Furthermore, participants will learn about the method of achieving one piece flow, balanced production or mixed production.

RECOMMENDED FOR:

The training is especially recommended for those top managers, who participating in Lean implementation (production managers, logistics managers, quality managers), and suppliers.

In case of a larger number of employees, the training can also be ordered as outsourced to the company. If required, request our customized offer at the kepzes@kvalikon.hu email address.

The training programme

1. day

Introduction

-   General Lean introduction
-   JIT history
-   TPS house, lean-related modules

Balanced production (Levelling)

-   Comparison of large and small series production
-   Mixed model production
-   5 levels of Levelling, the benefits of frequent change over
-   Criteria for determining Product families
-   Heijunka equalization
-   SMED
-   Determination of the optimal stock size
-   Frequent delivery

Capacity planning

-   LMPU, OEE
-   Capacity planning basics
-   Determination of required resources
-   Continuous material and information flow
-   Practice: OEE, LMPU calculation examples, comparison of capacity planning models
-   SIMULATION GAME – BEER GAME (Game for balanced production and inventory)

2. day

Continuous flow

-   FIFO
-   Implementation of continuous flow, tools
-   Value Stream Mapping

Pull system

-   2 principles of pull system
-   Pull and push system
-   MRP and pull system
-   Connecting processes

Kanban

-   Kanban history
-   Kanban, Kanban cards
-   Basic types of Kanban, applicability
-   Kanban-circles
-   Production Kanban, Kanban rail control
-   Piece part Kanban (ordering kanban)
-   IPK, inter-process Kanban
-   2 cards (dual) Kanban system
-   Basic rules of Kanban system
-   Extra Kanban cards
-   Kanban audits
-   Practice: Kanban quantities, IPK calculation

LEGO GAME – Simulation game for pull system with lean implementation

3. day

Supermarkets

-   Economic order quantity
-   Supermarket usage
-   Aspects of supermarkets’ implementation
-   FIFO pull, advantages and disadvantages
-   Mixed Pull
-   Practice: planning and calculating supermarkets

Cell planning, One Piece Flow

-   Cell Design
-   Elements of cell planning
-   Determination of Product families
-   Takt time’s, cycle time’s definition, calculation
-   Cycle time diagrams
-   Production equalization
-   Determination of the number of workplaces
-   Takt and cycle time in case of product mix
-   Flexible capacity, One Piece Flow
-   Workplace standardization
-   Standard material replenishment

Logistics processes

- Supplier Kanban
- Logistics models (Milkrun, VMI etc.)

OPF GAME – Part 1 – Folding game, continuous flow and OPF implementation – Part 2 – Line equalization, optimizing the previously planned process

Exam

Information and application

Date and time:
2025. Szeptember 1, 11-12
Dead line:
2025-08-25
Location:
Kvalikon Kft. 1112 Budapest, Jégvirág utca 12.
Participation fee (HUF+VAT):
250.000 HUF+VAT, which includes training, teaching materials, location and meals costs
Meals and refreshments (HUF+VAT):
24.000 HUF + VAT, including the cost of the coffee break, snacks, cakes, fruits and lunch

ONLINE Registration

Downloadable program

Training Calendar