Gemba Kaizen workshop

GOAL OF THE TRAINING:

Improving efficiency, optimising production lines, improving yields, reducing losses. After the theoretical training, implementation of a concrete TPM action for loss reduction in the area designated by the management, with the involvement of the trainees.
 

RECOMMENDED FOR: 

Top managers, quality managers , marketing managers, product managers, HR managers

In case of a larger number of employees, the training can also be ordered as outsourced to the company. If required, request our customized offer at the kepzes@kvalikon.hu email address.

The training programme

1.        day

STATE OF THE FACTS REPORT - SEIRI 

-    Select area, topic
-    Kaizen team development, training
-    Site visit and observation
-    Involvement of relevant workers, maintenance staff
-    Identification of sources of loss
-    Development of a measurement structure for OEE indicators
-    Preparation of data collection plan
-    OEE baseline data
-    6 major losses
-    Machine condition analysis, diagnosis

2.    day

ANALYSIS, CONCEPT DEVELOPMENT

-    Basecleaning (Seiso)
-    Factual assessment, data collection
-    Pareto analysis
-    Precise formulation of development objectives
-    Identification and quantification of sources of loss
-    Losses prioritisation, analysis
-    SMED diagram
-    Formulating Kaizen ideas
-    Development of development concept, approval

3. day

INTRODUCTION, TRIAL RUN - SEITON

-    Site visits, involving staff in the changes
-    Restructuring, review of standards
-    Definition of self-directed maintenance tasks
-    Restructuring, introduction of measures
-    Machine modifications
-    Training
-    Implementation of rapid changeover
-    Modification of machine, equipment layout
-    5S continuation (Seiton)

4.    day

EFFICIENCY MEASUREMENT, CLOSURE - SEIKETSU 

-    Efficiency measurement, back-testing
-    OEE calculation
-    Evaluation of results
-    If necessary, launch corrective actions
-    Ensuring sustainability
-    Documentation of maintenance and migration checklists, standards
-    Establishment of TPM audit system
-    One-stop training

FINAL PRESENTATION, CLOSING THE WORKSHOP

Information and application

Please call for Quotation!kepzes@kvalikon.hu

Downloadable program