Lean Quality training

THE GOAL OF THE TRAINING:

Lean training for Quality Management professional for understanding the basics and the system of Lean philosophy and mastering the skills and methods of the 0 defect concept and system.

RECOMMENDED FOR: 

Quality managers, Quality staff, Internal auditors, Process engineers, Lean – Kaizen coordinators, Shift leaders, Team coordinators

In case of a larger number of employees, the training can also be ordered as outsourced to the company. If required, request our customized offer at the kepzes@kvalikon.hu email address.

The training programme

1 Day

Lean Management philosophy

  • The story of Lean Management and TPS
  • Lean versus traditional production
  • Value added concept
  • Lean principles (5 principles)
  • Advantages of the Lean management

The Basic Concepts of Lean Management

  • Customer Focus, Internal Customer – Supplier relationships
  • Value Stream
  • Continuous material and information flow
  • Pull System, JIT, Kanban
  • Transparency, visualization
  • Kaizen, problem solving
  • Operator Balance Chart
  • Synchronized Processes
  • 0 defects concept, Quality First concept
  • Empowerment, People involvement
  • Flexible workforce
  • Standard work, and operational procedures

Simulation Game, Lean versus traditional production

Waste elimination

  • Waste identification
  • 7 MUDA, 3MU
  • Waste Elimination methods

2. Day

Basics of Lean Management, Gemba Kaizen

  • TQM philosophy and system
  • 5 GEN, Gemba Kaizen
  • PDCA - SDCA cycle
  • Maintenance and continuous improvement
  • Management by facts
  • Measurement, data collection, specification of requirements

Standards

  • Role of standards
  • Standard Operating Procedures
  • Elements of the standard work

5S method

  • Steps of 5S, implementation of 5S
  • Elements of Visual Control
  • Information structures, control
  • Examples

Employee involvement

  • Employee focus
  • Suggestion system, quality circles

Catapult Game- Standard Work, PDCA

3 Day

0 defect concept

  • First time right, built-in Quality
  • JIDOKA

Defect Detection

  • Types of errors
  • Defect modes
  • Poka-Yoke
  • Methods of inspection
  • Sampling, First and last check
  • Self-inspection
  • Statistical Quality Control

Alert System, Feedback (Andon)

  • Reports, Diagnosis, Alert system
  • Diagrams
  • Signaling systems, Andon sign
  • Escalation

Defect prevention

  • Quality control
  • Proactive quality improvement
  • FMEA, PFMEA
  • APQP, PPAP
  • Control Plan
  • Standardized Operations – SOP
  • TQC, inspection

Defect elimination

  • Steps of defect elimination
  • Poka-Yoke levels
  • Poka-Yoke solutions
  • Indicative and control Poka-Yoke

4. Day

Shopfloor Management

  • Management by facts
  • Gemba walks, audits
  • Visual management, info boards, daily meetings

Kaizen and quality enhancements

  • Kaizen philosophy and approach
  • PDCA cycle
  • Reactive quality improvement and corrective actions
  • Kaizen steps
  • 7 steps problem solving
  • 7 QC tool (7 Quality Tools)
  • Support of Kaizen (suggestion system, quality circles)

0 defect concept implementation

- Importance of preventiion
- Supplier rating and development
- Authorization, involvement of the staff in the implementation of the 0 defect concept

Exam

Information and application
  • Date and time:
    2025. Szeptember 16, 22-23, 29
  • Dead line:
    2025-09-09
  • Location:
    Kvalikon Kft. 1112 Budapest, Jégvirág utca 12.
  • Participation fee (HUF+VAT):
    320.000 HUF+VAT, which includes training, teaching materials, location and meals costs
  • Meals and refreshments (HUF+VAT):
    32.000 HUF + VAT, including the cost of the coffee break, snacks, cakes, fruits and lunch

ONLINE Registration

Downloadable program